ITAC Assessment: DS0143
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ITAC Assessment: DS0143
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Assessment Year 1999
Principal Product Heat Transfer Products
NAICS
n/a
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 128,150
ft2
Annual Production 410,000
pieces
Production Hrs. Annual 4,576
hrs
Location (State) South Dakota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $276,835 7,956,624
kWh
Electricity Demand $164,106 18,240
kW-mo/yr
Electricity Fees $17,638 -
Natural Gas $225,175 76,453
MMBtu
LPG $11,700 2,484
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,611 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,060

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $800 $135 $476
13,482
kWh
$324
-
kW-mo/yr
- - -
02 2.2437: Recover waste heat from equipment $4,177 $7,500 - - $4,177
-
MMBtu
- -
03 2.4221: Install compressor air intakes in coolest locations $2,280 $2,400 $1,362
38,980
kWh
$918
-
kW-mo/yr
- - -
04 2.2511: Insulate bare equipment $16,788 $3,567 $7,002
200,176
kWh
- $9,786
-
MMBtu
- -
05 2.6218: Turn off equipment when not in use $16,588 $20 $4,930
140,973
kWh
- $11,658
-
MMBtu
- -
06 2.4322: Use or replace with energy efficient substitutes $16,043 $640 $9,563
273,447
kWh
$6,480
-
kW-mo/yr
- - -
07 3.5316: Contract a wood pallet recycling company $8,760 $90 - - - $8,760
-
lb
-
08 4.611: Begin a practice of predictive / preventative maintenance $175 - - - - - $175
TOTAL RECOMMENDED $65,611 $14,352 $23,333
667,058
kWh
$7,722
-
kW-mo/yr
$25,621
-
MMBtu
$8,760
-
lb
$175
TOTAL IMPLEMENTED $32,060 $10,765 $11,401
325,909
kWh
$7,722
-
kW-mo/yr
$4,177
-
MMBtu
$8,760
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs