ITAC Assessment: DL0171
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ITAC Assessment: DL0171
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Assessment Year 2016
Principal Product Composite Armour
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 3624: Carbon and Graphite Products
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 250,000
ft2
Annual Production 40,000
units
Production Hrs. Annual 3,432
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $135,427 2,316,475
kWh
Electricity Demand $51,934 9,170
kW-mo/yr
Electricity Fees $11,460 -
Fuel Oil #1 $42,351 2,672
MMBtu
Waste Disposal Costs
Water Usage $12,477 903,210
Tgal
TOTAL YEARLY COSTS $253,649
RECOMMENDED SAVINGS* $39,309 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,289

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Fuel Oil #1 Savings
01 4.444: Install system to collect scrap $4,328 $360 $4,328
53,428
kWh
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,059 $4,224 $4,059
50,115
kWh
-
03 2.7263: Lower compressor pressure through a/c system modification $374 - $374
4,613
kWh
-
04 2.4322: Use or replace with energy efficient substitutes $2,863 $11,400 $2,863
35,346
kWh
-
05 2.4322: Use or replace with energy efficient substitutes $2,572 $11,400 $2,572
31,747
kWh
-
06 2.2437: Recover waste heat from equipment $2,076 $431 - $2,076
-
MMBtu
07 2.7224: Reduce space conditioning during non-working hours $2,885 - - $2,885
-
MMBtu
08 2.2437: Recover waste heat from equipment $6,911 $588 $571
7,050
kWh
$6,340
-
MMBtu
09 2.1123: Install automatic stack damper $624 $205 - $624
-
MMBtu
10 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $2,505 $1,524 $2,505
30,900
kWh
-
11 2.6231: Utilize controls to operate equipment only when needed $5,192 $3,840 $5,192
64,100
kWh
-
12 2.6218: Turn off equipment when not in use $4,030 - $4,030
49,764
kWh
-
13 2.7142: Utilize higher efficiency lamps and/or ballasts $890 $4,170 $890
15,340
kWh
-
TOTAL RECOMMENDED $39,309 $38,142 $27,384
342,403
kWh
$11,925
-
MMBtu
TOTAL IMPLEMENTED $7,289 - $4,404
54,377
kWh
$2,885
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Fuel Oil #1 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs