ITAC Assessment: DL0133
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ITAC Assessment: DL0133
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Assessment Year 2014
Principal Product Polystyrene products
NAICS 326140: Polystyrene Foam Product Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 108
Plant Area 196,000
ft2
Annual Production 0
units
Production Hrs. Annual 4,376
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $316,091 2,791,600
kWh
Natural Gas $317,103 56,579
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $113,447 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $63,690 $134,000 $63,690
563,600
kWh
- - -
02 2.2441: Preheat boiler makeup water with waste process heat $11,540 $18,000 - $11,540
-
MMBtu
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,385 - $10,385
91,900
kWh
- - -
04 2.4224: Upgrade controls on compressors $7,800 $6,000 $7,800
69,000
kWh
- - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,170 $4,000 $3,170
28,060
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $6,710 $26,460 $6,710
59,360
kWh
- - -
07 2.1123: Install automatic stack damper $3,680 $550 - $3,680
-
MMBtu
- -
08 3.4115: Recover and reuse cooling water $5,180 $15,600 - - $2,940
-
Tgal
$2,240
-
Tgal
09 2.7314: Reduce ventilation air $1,110 - $1,110
9,810
kWh
- - -
10 2.7314: Reduce ventilation air $182 $235 $52
460
kWh
$130
-
MMBtu
- -
TOTAL RECOMMENDED $113,447 $204,845 $92,917
822,190
kWh
$15,350
-
MMBtu
$2,940
-
Tgal
$2,240
-
Tgal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs