ITAC Assessment: DL0127
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ITAC Assessment: DL0127
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Assessment Year 2014
Principal Product Eggo Waffles
NAICS 311412: Frozen Specialty Food Manufacturing
SIC 2038: Frozen Specialties, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 120
Plant Area 100,000
ft2
Annual Production 35,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,475,200 13,190,399
kWh
Natural Gas $90,644 10,859
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $99,700 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,000

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6231: Utilize controls to operate equipment only when needed $6,800 $100 $6,800
61,000
kWh
-
02 2.2622: Replace existing chiller with high efficiency model $6,800 $2,100 $6,800
61,000
kWh
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,300 $100 $2,300
21,100
kWh
-
04 2.1394: Replace steam jets on vacuum system with electric motor driven vacuum pumps $1,200 $1,800 $1,200
10,600
kWh
-
05 2.7221: Lower temperature during the winter season and vice-versa $14,000 $50 - $14,000
-
MMBtu
06 2.2437: Recover waste heat from equipment $28,400 $2,100 - $28,400
-
MMBtu
07 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $15,300 $5,700 - $15,300
-
MMBtu
08 2.2437: Recover waste heat from equipment $8,900 $13,000 $3,400
30,900
kWh
$5,500
-
MMBtu
09 2.6231: Utilize controls to operate equipment only when needed $1,800 $250 $1,800
16,500
kWh
-
10 2.2628: Utilize a less expensive cooling method $2,900 $3,200 $2,900
26,000
kWh
-
11 3.1191: Change procedures / equipment / operating conditions $7,900 $5,200 $7,900
71,000
kWh
-
12 2.7135: Install occupancy sensors $3,400 $2,300 $3,400
31,000
kWh
-
TOTAL RECOMMENDED $99,700 $35,900 $36,500
329,100
kWh
$63,200
-
MMBtu
TOTAL IMPLEMENTED $12,000 $2,650 $12,000
108,500
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs