ITAC Assessment: DL0116
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ITAC Assessment: DL0116
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Assessment Year 2013
Principal Product Resin and Plastic Coated Fabrics
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2295: Coated Fabrics, Not Rubberized
Sales Range $50
M
to 100
M
# of Employees 50
Plant Area 120,000
ft2
Annual Production 9,999,999
units
Production Hrs. Annual 5,616
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $259,705 2,330,800
kWh
Natural Gas $329,288 36,278
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $97,957 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,845

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $16,300 $10,000 - $16,300
-
MMBtu
02 2.7261: Install timers and/or thermostats $5,700 $20 - $5,700
-
MMBtu
03 2.7314: Reduce ventilation air $2,320 $100 $2,320
20,910
kWh
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,766 $11,200 $11,766
106,000
kWh
-
05 2.7314: Reduce ventilation air $11,206 $100 $1,400
12,600
kWh
$9,806
-
MMBtu
06 2.2135: Repair and eliminate steam leaks $3,323 $4,000 - $3,323
-
MMBtu
07 2.2437: Recover waste heat from equipment $25,430 $24,500 $(-1,610.0)
(-14,500)
kWh
$27,040
-
MMBtu
08 2.7142: Utilize higher efficiency lamps and/or ballasts $4,226 $12,000 $4,226
38,076
kWh
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $2,087 $22,969 $2,087
18,803
kWh
-
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,316 $8,800 $6,316
56,900
kWh
-
11 2.7311: Ventilation system to shut off when room is not in use $1,741 $800 $777
7,000
kWh
$964
-
MMBtu
12 2.2511: Insulate bare equipment $596 $500 $596
5,371
kWh
-
13 2.7243: Improve air circulation with destratification fans / other methods $6,946 $5,250 - $6,946
-
MMBtu
TOTAL RECOMMENDED $97,957 $100,239 $27,878
251,160
kWh
$70,079
-
MMBtu
TOTAL IMPLEMENTED $13,845 $16,520 $4,822
43,447
kWh
$9,023
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs