ITAC Assessment: DL0112
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ITAC Assessment: DL0112
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Assessment Year 2013
Principal Product Zirconium-based chemicals
NAICS 339999: All Other Miscellaneous Manufacturing
SIC 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 55
Plant Area 2,637,000
ft2
Annual Production 9,000,000
lb
Production Hrs. Annual 5,760
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $442,900 3,750,000
kWh
Natural Gas $289,900 32,130
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $137,864 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,934

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $48,700 $2,341 - $48,700
-
MMBtu
02 2.1394: Replace steam jets on vacuum system with electric motor driven vacuum pumps $8,930 $2,820 $8,930
75,700
kWh
-
03 2.4322: Use or replace with energy efficient substitutes $8,900 $40,000 $8,900
75,200
kWh
-
04 2.4226: Use / purchase optimum sized compressor $4,800 $5,850 $4,800
41,100
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $21,034 $13,739 $21,034
178,259
kWh
-
06 2.4224: Upgrade controls on compressors $32,800 $16,000 $32,800
278,000
kWh
-
07 2.2414: Use waste heat from hot flue gases to preheat $12,700 $33,000 - $12,700
-
MMBtu
TOTAL RECOMMENDED $137,864 $113,750 $76,464
648,259
kWh
$61,400
-
MMBtu
TOTAL IMPLEMENTED $29,934 $53,739 $29,934
253,459
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs