ITAC Assessment: DL0104
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ITAC Assessment: DL0104
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Assessment Year 2013
Principal Product Secured Electronic Systems
NAICS 334111: Electronic Computer Manufacturing
SIC 3613: Switchgear and Switchboard Apparatus
Sales Range $1
M
to 5
M
# of Employees 700
Plant Area 250,000
ft2
Annual Production 1,000
units
Production Hrs. Annual 6,240
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,340,268 19,508,613
kWh
Natural Gas $7,615 952
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $382,305 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings
01 3.4156: Use flow control valves on equipment to optimize water use $31,000 $510 $15,600
128,000
kWh
- $15,400
-
Tgal
-
02 3.4154: Eliminate leaks in water lines and valves $20,500 $780 - - $20,500
-
Tgal
-
03 2.7124: Make a practice of turning off lights when not needed $39,500 $1,000 $39,500
329,000
kWh
- - -
04 2.2694: Use highest temperature for chilling or cold storage $18,300 $100 $18,300
153,000
kWh
- - -
05 2.6231: Utilize controls to operate equipment only when needed $4,600 $100 $4,600
38,100
kWh
- - -
06 2.6231: Utilize controls to operate equipment only when needed $6,500 $100 $6,500
54,300
kWh
- - -
07 2.6231: Utilize controls to operate equipment only when needed $9,800 $100 $9,800
81,700
kWh
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $34,300 $9,570 $34,300
286,000
kWh
- - -
09 2.6231: Utilize controls to operate equipment only when needed $30,500 $700 $30,500
255,000
kWh
- - -
10 3.4151: Minimize water usage $5,100 $280 $5,100
42,600
kWh
- - -
11 2.2612: Use cooling tower water instead of refrigeration $48,100 $50,000 - - $48,100
-
Tgal
-
12 2.1113: Reduce combustion air flow to optimum $15,500 $31,050 $15,500
129,400
kWh
- - -
13 2.1116: Improve combustion control capability $10,200 $3,800 - - - $10,200
-
gal
14 2.7311: Ventilation system to shut off when room is not in use $29,700 $1,320 $29,700
247,000
kWh
- - -
15 4.514: Re-arrange equipment layout to reduce handling costs $18,800 $45,000 - - - $18,800
-
gal
16 2.1311: Replace electrically-operated equipment with fossil fuel equipment $22,505 $10,700 $30,120
251,000
kWh
$(-7,615.0)
-
MMBtu
- -
17 2.4231: Reduce the pressure of compressed air to the minimum required $7,800 $37,400 $7,800
64,900
kWh
- - -
18 2.4239: Eliminate or reduce compressed air usage $9,900 $45,000 $9,900
82,200
kWh
- - -
19 2.2694: Use highest temperature for chilling or cold storage $19,700 $100 $19,700
164,000
kWh
- - -
TOTAL RECOMMENDED $382,305 $237,610 $276,920
2,306,200
kWh
$(-7,615.0)
-
MMBtu
$84,000
-
Tgal
$29,000
-
gal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs