ITAC Assessment: DL0070
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ITAC Assessment: DL0070
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Assessment Year 2011
Principal Product Baby Wipes
NAICS 322291: Sanitary Paper Product Manufacturing
SIC 2676: Sanitary Paper Products
Sales Range $100
M
to 500
M
# of Employees 470
Plant Area 450,000
ft2
Annual Production 16,200,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,712,944 15,750,000
kWh
Natural Gas $14,714 1,051
MMBtu
Other Energy $221,196 16,746
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $335,843 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $288,870

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Other Energy Savings Water Consumption Savings
01 2.4226: Use / purchase optimum sized compressor $136,635 $120,000 $136,635
1,235,538
kWh
- -
02 2.7314: Reduce ventilation air $12,200 $200 $1,800
16,700
kWh
$10,400
-
MMBtu
-
03 2.7314: Reduce ventilation air $2,160 $45 $320
2,960
kWh
$1,840
-
MMBtu
-
04 2.6242: Minimize operation of equipment maintained in standby condition $14,330 $500 $14,330
131,490
kWh
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,782 $1,800 $1,782
16,350
kWh
- -
06 2.2622: Replace existing chiller with high efficiency model $104,177 $157,000 $104,177
955,750
kWh
- -
07 2.1393: Use steam sparging or injections in place of indirect heating $4,600 $10,000 - $3,800
-
MMBtu
$800
-
Tgal
08 2.2611: Moderate cooling tower outlet temperature $21,528 $52,000 $21,528
197,500
kWh
- -
09 2.7243: Improve air circulation with destratification fans / other methods $4,701 $10,500 $(-1,177.2)
(-10,800)
kWh
$5,879
-
MMBtu
-
10 2.9114: Use solar heat to make electricty $33,730 $1,035,000 $33,730
309,450
kWh
- -
TOTAL RECOMMENDED $335,843 $1,387,045 $313,125
2,854,938
kWh
$21,919
-
MMBtu
$800
-
Tgal
TOTAL IMPLEMENTED $288,870 $329,700 $278,470
2,536,978
kWh
$10,400
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Other Energy Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs