| Assessment Year | 2014 |
|---|---|
| Principal Product | Catalytic Convertors, Torque Convertors, Silencers |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 1,000 |
| Plant Area |
417,000
ft2
|
| Annual Production | 8,880,619
pieces
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,508,825 | 40,397,514 |
kWh
|
$0.037 |
| Electricity Demand | $717,182 | 75,732 |
kW-mo/yr
|
$9.47 |
| Natural Gas | $206,656 | 38,120 |
MMBtu
|
$5.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $396,971 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $147,219 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $10,181 | - |
$6,766
183,174
kWh
|
$3,415
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7224: Reduce space conditioning during non-working hours | $6,875 | - | - | - |
$6,875
-
MMBtu
|
- | - | - | |
| 03 | 2.7135: Install occupancy sensors | $3,359 | $450 |
$2,486
67,297
kWh
|
$873
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $34,024 | $5,000 |
$24,768
670,496
kWh
|
$9,256
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $33,689 | $62,131 |
$(-759.0)
(-20,559)
kWh
|
$(-294.0)
-
kW-mo/yr
|
$34,742
-
MMBtu
|
- | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,892 | - |
$5,017
135,828
kWh
|
$1,875
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $777 | $384 |
$510
13,817
kWh
|
$267
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $66,236 | $75,700 |
$44,887
1,215,120
kWh
|
$21,349
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.6212: Turn off equipment during breaks, reduce operating time | $2,039 | - |
$1,509
40,844
kWh
|
$530
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.2515: Use optimum thickness insulation | $16,866 | $20,982 |
$11,394
308,448
kWh
|
$5,961
-
kW-mo/yr
|
$(-489.0)
-
MMBtu
|
- | - | - | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,786 | $10,400 |
$2,786
75,415
kWh
|
- | - | - | - | - | |
| 12 | 3.3122: Use filtration, centrifuging to remove contaminants | $96,196 | $72,000 |
$(-1,643.0)
(-44,468)
kWh
|
$(-3,125.0)
-
kW-mo/yr
|
- |
$99,494
-
gal
|
$1,470 | - | |
| 13 | 3.4111: Use closed cycle process to minimize waste water production | $69,423 | $62,000 |
$(-2,947.0)
(-79,772)
kWh
|
$(-4,205.0)
-
kW-mo/yr
|
- |
$76,575
-
gal
|
- | - | |
| 14 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $47,628 | $1,300 | - | - | - | - | - | $47,628 | |
| TOTAL RECOMMENDED | $396,971 | $310,347 |
$94,774
2,565,640
kWh
|
$35,902
-
kW-mo/yr
|
$41,128
-
MMBtu
|
$176,069
-
gal
|
$1,470 | $47,628 | ||
| TOTAL IMPLEMENTED | $147,219 | $112,532 |
$98,104
2,655,778
kWh
|
$42,729
-
kW-mo/yr
|
$6,386
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs