ITAC Assessment: DL0058
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ITAC Assessment: DL0058
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Assessment Year 2010
Principal Product Chromatogrphs and spectrometers
NAICS 339112: Surgical and Medical Instrument Manufacturing
SIC 3841: Surgical and Medical Instruments and Apparatus
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 131,770
ft2
Annual Production 1
units
Production Hrs. Annual 3,120
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,564,256 13,812,707
kWh
Natural Gas $119,599 8,215
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $441,945 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $156,800

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7314: Reduce ventilation air $152,300 $500,000 $126,560
1,120,000
kWh
$25,740
-
MMBtu
02 2.7235: Install fossil fuel make-up air unit $95,200 $250,000 $217,600
1,925,000
kWh
$(-122,400.0)
-
MMBtu
03 2.7124: Make a practice of turning off lights when not needed $143,000 $4,268 $143,000
567,750
kWh
-
04 2.7122: Disconnect ballasts $12,500 $350 $12,500
111,000
kWh
-
05 2.6218: Turn off equipment when not in use $11,800 $250 $11,800
105,000
kWh
-
06 2.7221: Lower temperature during the winter season and vice-versa $10,400 $100 $10,400
92,000
kWh
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,080 $6,300 $6,080
53,800
kWh
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,000 $7,644 $2,000
43,350
kWh
-
09 2.4222: Install adequate dryers on air lines to eliminate blowdown $4,200 $10,000 $4,200
32,270
kWh
-
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,110 $18,280 $2,110
18,600
kWh
-
11 2.4221: Install compressor air intakes in coolest locations $1,215 $2,500 $1,215
10,750
kWh
-
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,140 $5,050 $1,140
10,100
kWh
-
TOTAL RECOMMENDED $441,945 $804,742 $538,605
4,089,620
kWh
$(-96,660.0)
-
MMBtu
TOTAL IMPLEMENTED $156,800 $12,162 $156,800
716,100
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs