ITAC Assessment: DL0048
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ITAC Assessment: DL0048
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Assessment Year 2010
Principal Product Aerospace Ceramic Cores
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3297: Nonclay Refractories
Sales Range $10
M
to 50
M
# of Employees 203
Plant Area 40,000
ft2
Annual Production 8,400,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $326,381 2,758,277
kWh
Electricity Demand $78,456 6,067
kW-mo/yr
Electricity Fees $8,946 -
Natural Gas $598,436 45,339
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,743 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,475

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $25,056 $100 $25,056
167,040
kWh
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $2,459 $100 $2,459
16,396
kWh
-
03 2.7261: Install timers and/or thermostats $6,420 $112 - $6,420
-
MMBtu
04 2.1121: Use insulation in furnaces to facilitate heating / cooling $2,452 $1,310 - $2,452
-
MMBtu
05 2.7221: Lower temperature during the winter season and vice-versa $13,596 - - $13,596
-
MMBtu
06 2.7135: Install occupancy sensors $1,760 $1,050 $1,760
12,290
kWh
-
07 2.7232: Replace existing hvac unit with high efficiency model $20,000 $41,400 $20,000
140,370
kWh
-
TOTAL RECOMMENDED $71,743 $44,072 $49,275
336,096
kWh
$22,468
-
MMBtu
TOTAL IMPLEMENTED $22,475 $212 $2,459
16,396
kWh
$20,016
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs