ITAC Assessment: DL0009
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ITAC Assessment: DL0009
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Assessment Year 2007
Principal Product speciality chemicals
NAICS 325180: Other Basic Inorganic Chemical Manufacturing
SIC 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 200,000
ft2
Annual Production 20,505,052
lb
Production Hrs. Annual 8,736
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $812,270 9,880,861
kWh
Natural Gas $1,076,399 121,626
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $122,157 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $51,917

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2136: Install / repair insulation on steam lines $28,059 $10,000 - - $28,059
-
MMBtu
02 2.5194: Redesign process $15,567 $6,300 $15,567
158,850
kWh
- -
03 2.1223: Install smaller boiler (increase high fire duty cycle) $11,200 $60,000 - - $11,200
-
MMBtu
04 2.7491: Insulate glazing, walls, ceilings, and roofs $10,793 $11,313 - - $10,793
-
MMBtu
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,192 $50,000 $11,192
117,806
kWh
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $5,454 - $5,454
57,408
kWh
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,890 $695 $4,890
51,469
kWh
- -
08 2.2437: Recover waste heat from equipment $1,941 $590 - - $1,941
-
MMBtu
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,924 $3,809 $4,048
42,837
kWh
$876
-
kW-mo/yr
-
10 2.7491: Insulate glazing, walls, ceilings, and roofs $4,500 $4,968 - - $4,500
-
MMBtu
11 2.7142: Utilize higher efficiency lamps and/or ballasts $2,550 $20,000 $2,493
27,389
kWh
$57
-
kW-mo/yr
-
12 2.4221: Install compressor air intakes in coolest locations $310 $160 $310
3,300
kWh
- -
13 2.7491: Insulate glazing, walls, ceilings, and roofs $302 $10,000 $153
1,558
kWh
- $149
-
MMBtu
14 2.9114: Use solar heat to make electricty $20,475 $1,275,000 $20,475
225,000
kWh
- -
TOTAL RECOMMENDED $122,157 $1,452,835 $64,582
685,617
kWh
$933
-
kW-mo/yr
$56,642
-
MMBtu
TOTAL IMPLEMENTED $51,917 $94,504 $22,776
241,059
kWh
$933
-
kW-mo/yr
$28,208
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs