ITAC Assessment: CW0128
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ITAC Assessment: CW0128
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Assessment Year 2023
Principal Product Steel roller bearing component
NAICS 331110: Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $100
M
to 500
M
# of Employees 56
Plant Area 217,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 4,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $550,000 14,435,695
kWh
Natural Gas $300,000 45,175
MMBtu
Waste Disposal Costs
Water Usage $25,000 9
Tgal
Other Liquid (haz) $65,000 5,000
gal
Solid Waste (haz) $65,000 1,000
lb
TOTAL YEARLY COSTS $1,005,000
RECOMMENDED SAVINGS* $234,241 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Primary Raw Material Savings
01 2.4224: Upgrade controls on compressors $5,763 $4,760 $5,763
151,657
kWh
-
02 4.212: Adopt in-house material generation $215,269 $246,950 $(-9,731.1)
(-256,080)
kWh
$225,000
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $956 $400 $956
25,080
kWh
-
04 2.4224: Upgrade controls on compressors $2,001 $8,583 $2,001
52,522
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,453 $225 $1,453
38,124
kWh
-
06 4.652: Replace existing equipment with more suitable substitutes $8,800 $26,211 $8,800
230,964
kWh
-
TOTAL RECOMMENDED $234,241 $287,129 $9,241
242,267
kWh
$225,000
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs