ITAC Assessment: CW0115
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ITAC Assessment: CW0115
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Assessment Year 2021
Principal Product Mold Design, Tooling Construction, plastic injection molding
NAICS 333511: Industrial Mold Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $1
M
to 5
M
# of Employees 25
Plant Area 23,000
ft2
Annual Production 300
pieces
Production Hrs. Annual 6,935
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $90,403 811,680
kWh
Natural Gas $5,997 906
MMBtu
Waste Disposal Costs
Water Usage $1,460 331
Tgal
Water Disposal $2,736 331
Tgal
TOTAL YEARLY COSTS $100,596
RECOMMENDED SAVINGS* $9,833 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,610

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Water Consumption Savings
01 2.4221: Install compressor air intakes in coolest locations $186 $1,350 $186
1,680
kWh
- -
02 2.4224: Upgrade controls on compressors $1,893 $10,137 $1,893
17,070
kWh
- -
03 2.4322: Use or replace with energy efficient substitutes $233 $22 $233
2,097
kWh
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $333 $90 $333
2,999
kWh
- -
05 3.4115: Recover and reuse cooling water $3,922 $10,595 - - $3,922
-
Tgal
06 3.4156: Use flow control valves on equipment to optimize water use $28 $188 - - $28
-
Tgal
07 2.7144: Install spectral reflectors / delamp $221 $250 $221
1,996
kWh
- -
08 2.7121: Utilize daylight whenever possible in lieu of artificial light $3,017 $10,620 $217
1,960
kWh
$2,800 -
TOTAL RECOMMENDED $9,833 $33,251 $3,083
27,802
kWh
$2,800 $3,950
-
Tgal
TOTAL IMPLEMENTED $3,610 $10,920 $783
7,056
kWh
$2,800 $28
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs