| Assessment Year | 2020 |
|---|---|
| Principal Product | Injection Molding for Gas, Automotive, Health and Beauty |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
50,000
ft2
|
| Annual Production | 4
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $170,869 | 2,994,746 |
kWh
|
$0.057 | |
| Electricity Demand | $54,083 | 6,678 |
kW-mo/yr
|
$8.10 | |
| Electricity Fees | $2,856 | - |
|
- | |
| Natural Gas | $1,458 | 271 |
MMBtu
|
$5.38 | |
| Waste Disposal Costs | |||||
| Water Usage | $1,356 | 260 |
Tgal
|
$5.22 | |
| Water Disposal | $1,483 | 250 |
Tgal
|
$5.93 | |
| TOTAL YEARLY COSTS | $232,105 | ||||
| RECOMMENDED SAVINGS* | $140,647 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $18,772 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2691: Shut off cooling if cold outside air will cool process | $3,565 | $1,858 |
$3,565
62,544
kWh
|
- | - | - | |
| 02 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $104,454 | $200,550 |
$10,602
186,017
kWh
|
$(-10,965.0)
-
kW-mo/yr
|
- | $104,817 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $941 | $105 |
$941
16,515
kWh
|
- | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $656 | $810 |
$656
11,502
kWh
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $583 | $1,600 |
$583
10,235
kWh
|
- | - | - | |
| 06 | 2.3212: Optimize plant power factor | $13,673 | $2,250 | - | - | $13,673 | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,683 | $10,280 |
$9,846
172,737
kWh
|
$2,935
-
kW-mo/yr
|
$902 | - | |
| 08 | 2.2511: Insulate bare equipment | $3,092 | $1,969 |
$3,092
54,250
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $140,647 | $219,422 |
$29,285
513,800
kWh
|
$(-8,030.0)
-
kW-mo/yr
|
$14,575 | $104,817 | ||
| TOTAL IMPLEMENTED | $18,772 | $13,843 |
$14,935
262,031
kWh
|
$2,935
-
kW-mo/yr
|
$902 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs