| Assessment Year | 2008 |
|---|---|
| Principal Product | Fasteners |
| NAICS | 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing |
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $10 M to 50M |
| # of Employees | 190 |
| Plant Area |
145,000
ft2
|
| Annual Production | 1,300,000,000
pieces
|
| Production Hrs. Annual | 4,992
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $752,679 | 17,271,036 |
kWh
|
$0.044 |
| Electricity Demand | $315,446 | 24,567 |
kW-mo/yr
|
$12.84 |
| Electricity Fees | $264,894 | - |
|
- |
| Natural Gas | $369,551 | 51,813 |
MMBtu
|
$7.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $332,665 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $19,613 | $24,066 |
$12,621
289,478
kWh
|
$6,992
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7135: Install occupancy sensors | $1,392 | $2,026 |
$636
14,587
kWh
|
$756
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $9,758 | $2,001 | - | - |
$9,758
-
MMBtu
|
- | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,081 | $2 |
$2,628
60,280
kWh
|
$2,453
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $142,941 | $1,401 |
$67,010
1,468,123
kWh
|
$75,931
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7231: Use radiant heater for spot heating | $7,689 | $5,001 | - | - |
$7,689
-
MMBtu
|
- | - | |
| 07 | 2.1221: Replace obsolete burners with more efficient ones | $50,882 | $42,001 | - | - |
$50,882
-
MMBtu
|
- | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $9,743 | $7,844 |
$6,619
151,813
kWh
|
$3,124
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $54,402 | $12,001 | - | - | - |
$54,402
-
Tgal
|
- | |
| 10 | 2.7447: Install vinyl strip / high speed / air curtain doors | $31,164 | $7,000 | - | - | - | - | $31,164 | |
| TOTAL RECOMMENDED | $332,665 | $103,343 |
$89,514
1,984,281
kWh
|
$89,256
-
kW-mo/yr
|
$68,329
-
MMBtu
|
$54,402
-
Tgal
|
$31,164 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs