ITAC Assessment: CO0544
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ITAC Assessment: CO0544
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Assessment Year 2004
Principal Product Compressed air filters, lubricators, regulators
NAICS 334513: Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
SIC 3823: Industrial Instruments for Measurement, Display, and Control of Process Variables; and Related Products
Sales Range $50
M
to 100
M
# of Employees 560
Plant Area 190,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 6,864
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $342,272 12,613,639
kWh
Electricity Demand $314,257 24,369
kW-mo/yr
Electricity Fees $384 -
Natural Gas $266,420 49,712
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $199,630 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $163,880

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4226: Use / purchase optimum sized compressor $152,970 $140,000 $22,820
790,400
kWh
$30,150
-
kW-mo/yr
- - $100,000
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,600 $300 $6,580
228,000
kWh
$4,020
-
kW-mo/yr
- - -
03 2.4239: Eliminate or reduce compressed air usage $4,860 $1,750 $3,500
121,400
kWh
$1,360
-
kW-mo/yr
- - -
04 2.2514: Cover open tanks $2,630 $2,150 - - $2,630
-
MMBtu
- -
05 2.2511: Insulate bare equipment $310 $250 - - $310
-
MMBtu
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $28,260 $80,750 $18,870
653,500
kWh
$14,670
-
kW-mo/yr
- $(-5,280.0) -
TOTAL RECOMMENDED $199,630 $225,200 $51,770
1,793,300
kWh
$50,200
-
kW-mo/yr
$2,940
-
MMBtu
$(-5,280.0) $100,000
TOTAL IMPLEMENTED $163,880 $140,550 $29,400
1,018,400
kWh
$34,170
-
kW-mo/yr
$310
-
MMBtu
- $100,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs