ITAC Assessment: CO0537
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ITAC Assessment: CO0537
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Assessment Year 2003
Principal Product Fabricated sheet metal products
NAICS 332322: Sheet Metal Work Manufacturing
SIC 3444: Sheet Metal Work
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 108,443
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 6,318
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $94,483 2,049,700
kWh
Electricity Demand $47,651 5,504
kW-mo/yr
Electricity Fees $226 -
Natural Gas $51,083 9,207
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,629 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,560

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $12,550 $32,870 n/a $8,720
227,000
kWh
$5,760
-
kW-mo/yr
- $(-1,930.0)
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,830 $10,000 - $6,830
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,650 $260 $1,800
46,700
kWh
$850
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,219 $246 $1,436
37,355
kWh
$900
-
kW-mo/yr
- $(-117.0)
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,440 $1,800 $940
24,500
kWh
$500
-
kW-mo/yr
- -
06 2.4239: Eliminate or reduce compressed air usage $1,370 $350 $1,050
27,300
kWh
$320
-
kW-mo/yr
- -
07 2.4226: Use / purchase optimum sized compressor $1,030 $120 $1,030
26,800
kWh
- - -
08 2.8121: Apply for tax-free status for energy purchases $3,540 $500 - - $3,540 -
TOTAL RECOMMENDED $31,629 $46,146 $14,976
389,655
kWh
$15,160
-
kW-mo/yr
$3,540 $(-2,047.0)
TOTAL IMPLEMENTED $7,560 $1,110 $2,850
74,000
kWh
$1,170
-
kW-mo/yr
$3,540 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs