ITAC Assessment: CO0497
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ITAC Assessment: CO0497
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Assessment Year 2001
Principal Product injection molded plastic parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 128
Plant Area 92,500
ft2
Annual Production 7,362,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $142,196 8,369,458
kWh
Electricity Demand $220,896 15,447
kW-mo/yr
Electricity Fees $2,699 -
Natural Gas $47,423 5,465
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $120,780 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $110,530

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.3191: Use demand controller or load shedder $10,250 $12,000 n/a - $10,250
-
kW-mo/yr
- - - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,610 $22,110 $3,070
181,600
kWh
$3,540
-
kW-mo/yr
- - - -
03 2.7447: Install vinyl strip / high speed / air curtain doors $2,470 $7,170 - - $2,470
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,230 $440 $1,460
86,300
kWh
$1,680
-
kW-mo/yr
- $(-910.0) - -
05 2.2511: Insulate bare equipment $770 $430 $670
39,500
kWh
$770
-
kW-mo/yr
$(-670.0)
-
MMBtu
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $90 - $1,060
62,600
kWh
$1,670
-
kW-mo/yr
- $(-840.0) - $(-1,800.0)
07 4.513: Re-arrange equipment layout to reduce labor costs $87,600 $6,280 - - - $87,600 - -
08 2.8121: Apply for tax-free status for energy purchases $10,760 $250 - - - - $10,760 -
TOTAL RECOMMENDED $120,780 $48,680 $6,260
370,000
kWh
$17,910
-
kW-mo/yr
$1,800
-
MMBtu
$85,850 $10,760 $(-1,800.0)
TOTAL IMPLEMENTED $110,530 $36,680 $6,260
370,000
kWh
$7,660
-
kW-mo/yr
$1,800
-
MMBtu
$85,850 $10,760 $(-1,800.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs