ITAC Assessment: CO0389
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ITAC Assessment: CO0389
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Assessment Year 1997
Principal Product injection molded plastic parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 66,900
ft2
Annual Production 40,000,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $35,988 2,417,644
kWh
Electricity Demand $58,258 5,491
kW-mo/yr
Natural Gas $2,670 774
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,062 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.4239: Eliminate or reduce compressed air usage $1,950 $4,800 $910
60,961
kWh
$1,040
-
kW-mo/yr
- - - -
02 2.4133: Use most efficient type of electric motors $62 $150 $29
2,052
kWh
$33
-
kW-mo/yr
- - - -
03 2.4221: Install compressor air intakes in coolest locations $350 $270 $160
11,137
kWh
$190
-
kW-mo/yr
- - - -
04 4.212: Adopt in-house material generation $590 $1,260 - - $590
-
lb
- - -
05 4.621: Use fixtures to reduce machine changeout times $28,480 $800 - - - - - $28,480
06 4.623: Employ modular jigs to reduce process set-up time $11,810 $29,000 $(-40.0)
(-2,931)
kWh
$(-50.0)
-
kW-mo/yr
- - $11,900 -
07 3.5212: Regrind, reuse, or sell scrap plastic parts $5,820 $18,800 - - - $5,820 - -
TOTAL RECOMMENDED $49,062 $55,080 $1,059
71,219
kWh
$1,213
-
kW-mo/yr
$590
-
lb
$5,820 $11,900 $28,480
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs