| Assessment Year | 2016 |
|---|---|
| Principal Product | injection Molded Plastic Parts |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
100,000
ft2
|
| Annual Production | 100,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $215,895 | 3,420,707 |
kWh
|
$0.063 | |
| Electricity Demand | $49,279 | 7,317 |
kW-mo/yr
|
$6.73 | |
| Electricity Fees | $1,166 | - |
|
- | |
| Natural Gas | $2,401 | 415 |
MMBtu
|
$5.78 | |
| Waste Disposal Costs | |||||
| Water Usage | $843 | 141 |
Tgal
|
$5.99 | |
| Water Disposal | $432 | 141 |
Tgal
|
$3.07 | |
| Solid Waste (non-haz) | $520 | 22,500 |
lb
|
$0.023 | |
| TOTAL YEARLY COSTS | $270,536 | ||||
| RECOMMENDED SAVINGS* | $44,073 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $17,166 | $21,060 |
$15,051
238,526
kWh
|
$2,115
-
kW-mo/yr
|
- | |
| 02 | 2.2511: Insulate bare equipment | $10,912 | $4,050 |
$9,716
153,986
kWh
|
$1,196
-
kW-mo/yr
|
- | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $8,352 | $2,600 |
$7,328
116,129
kWh
|
$1,024
-
kW-mo/yr
|
- | |
| 04 | 2.6212: Turn off equipment during breaks, reduce operating time | $3,305 | $500 |
$1,851
29,327
kWh
|
$1,454
-
kW-mo/yr
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,299 | $6,032 |
$931
14,759
kWh
|
$368
-
kW-mo/yr
|
- | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,039 | $20 |
$895
14,184
kWh
|
$144
-
kW-mo/yr
|
- | |
| 07 | 2.7135: Install occupancy sensors | $476 | $600 |
$160
2,529
kWh
|
$316
-
kW-mo/yr
|
- | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $529 | $75 |
$439
6,964
kWh
|
$90
-
kW-mo/yr
|
- | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $485 | $1,200 |
$403
6,400
kWh
|
$82
-
kW-mo/yr
|
- | |
| 10 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $285 | $200 | - |
$285
-
kW-mo/yr
|
- | |
| 11 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $225 | $200 | - | - |
$225
-
lb
|
|
| TOTAL RECOMMENDED | $44,073 | $36,537 |
$36,774
582,804
kWh
|
$7,074
-
kW-mo/yr
|
$225
-
lb
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs