| Assessment Year | 2016 |
|---|---|
| Principal Product | Plastic wiring products |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 50 |
| Plant Area |
50,000
ft2
|
| Annual Production | 25,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $97,311 | 1,745,880 |
kWh
|
$0.056 | |
| Electricity Demand | $84,524 | 4,386 |
kW-mo/yr
|
$19.27 | |
| Electricity Fees | $23,357 | - |
|
- | |
| Natural Gas | $7,771 | 1,812 |
MMBtu
|
$4.29 | |
| Waste Disposal Costs | |||||
| Water Usage | $1,697 | 479 |
Tgal
|
$3.54 | |
| Water Disposal | $2,437 | 479 |
Tgal
|
$5.09 | |
| TOTAL YEARLY COSTS | $217,097 | ||||
| RECOMMENDED SAVINGS* | $36,480 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $4,532 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $14,526 | $1,150 |
$8,726
156,682
kWh
|
$5,800
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7134: Use photocell controls | $7,997 | $2,000 |
$4,273
76,728
kWh
|
$3,191
-
kW-mo/yr
|
- | $213 | $320 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,025 | $2,501 |
$2,417
43,381
kWh
|
$1,608
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,902 | $3,069 |
$2,344
42,066
kWh
|
$1,558
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $2,072 | $1,500 |
$803
14,414
kWh
|
$399
-
kW-mo/yr
|
$870
-
MMBtu
|
- | - | |
| 06 | 2.7231: Use radiant heater for spot heating | $1,813 | $1,100 | - | - |
$1,813
-
MMBtu
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $643 | $300 |
$383
6,877
kWh
|
$260
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7135: Install occupancy sensors | $630 | $800 |
$158
2,832
kWh
|
$472
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $478 | $20 |
$287
5,146
kWh
|
$191
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $394 | $400 |
$238
4,266
kWh
|
$156
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $36,480 | $12,840 |
$19,629
352,392
kWh
|
$13,635
-
kW-mo/yr
|
$2,683
-
MMBtu
|
$213 | $320 | ||
| TOTAL IMPLEMENTED | $4,532 | $3,869 |
$2,502
44,898
kWh
|
$2,030
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs