ITAC Assessment: NC0456
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ITAC Assessment: NC0456
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Assessment Year 2012
Principal Product Specialty Chemicals
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 62,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 8,600
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $214,158 5,754,228
kWh
Electricity Demand $88,177 9,361
kW-mo/yr
Electricity Fees $151 -
Natural Gas $1,325,221 264,649
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $105,779 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,235

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2414: Use waste heat from hot flue gases to preheat $36,693 $65,000 - - $36,693
-
MMBtu
- -
02 2.2113: Repair or replace steam traps $34,238 $5,500 - - $42,585
-
MMBtu
$(-667.0) $(-7,680.0)
03 2.1243: Use heat from boiler blowdown to preheat boiler feed water $28,806 $60,000 - - $28,806
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $997 $100 $1,061
28,516
kWh
$376
-
kW-mo/yr
- $(-200.0) $(-240.0)
05 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $5,045 $5,000 $5,045
135,553
kWh
- - - -
TOTAL RECOMMENDED $105,779 $135,600 $6,106
164,069
kWh
$376
-
kW-mo/yr
$108,084
-
MMBtu
$(-867.0) $(-7,920.0)
TOTAL IMPLEMENTED $35,235 $5,600 $1,061
28,516
kWh
$376
-
kW-mo/yr
$42,585
-
MMBtu
$(-867.0) $(-7,920.0)
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs