ITAC Assessment: BD0476
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ITAC Assessment: BD0476
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Assessment Year 2016
Principal Product Commercial Door Operators and Aluminum Overhead Doors
NAICS 332321: Metal Window and Door Manufacturing
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 26
Plant Area 118,000
ft2
Annual Production 11,875
pieces
Production Hrs. Annual 4,871
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $64,589 1,114,339
kWh
Electricity Demand $20,963 3,544
kW-mo/yr
Electricity Fees $2,199 -
Natural Gas $103,029 16,153
MMBtu
LPG $5,794 330
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $18,632 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,201

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1116: Improve combustion control capability $8,263 $15,000 - - $8,263
-
MMBtu
- - -
02 2.4133: Use most efficient type of electric motors $1,201 $1,400 $958
14,773
kWh
$243
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,120 $700 $895
15,434
kWh
$225
-
kW-mo/yr
- - - -
04 2.8227: Adjust / maintain fork lift trucks for most efficient operation $4,708 $3,000 $(-1,086.0)
(-18,720)
kWh
- - $5,794
-
MMBtu
- -
05 2.7135: Install occupancy sensors $1,004 $370 $729
12,570
kWh
$275
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $791 $490 $425
7,323
kWh
$59
-
kW-mo/yr
- - $180 $127
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $629 $300 $552
9,521
kWh
$77
-
kW-mo/yr
- - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $384 $45 $307
5,299
kWh
$77
-
kW-mo/yr
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $304 $280 $243
4,189
kWh
$61
-
kW-mo/yr
- - - -
10 2.4221: Install compressor air intakes in coolest locations $228 $700 $182
3,146
kWh
$46
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $18,632 $22,285 $3,205
53,535
kWh
$1,063
-
kW-mo/yr
$8,263
-
MMBtu
$5,794
-
MMBtu
$180 $127
TOTAL IMPLEMENTED $1,201 $1,400 $958
14,773
kWh
$243
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs