ITAC Assessment: BD0474
ITAC logo
ITAC Assessment: BD0474
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2016
Principal Product Brake hose assemblies
NAICS 332912: Fluid Power Valve and Hose Fitting Manufacturing
SIC 3492: Fluid Power Valves and Hose Fittings
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 60,000
ft2
Annual Production 1,383,699
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $151,588 1,456,180
kWh
Electricity Demand $28,278 3,510
kW-mo/yr
Electricity Fees $5,224 -
Natural Gas $20,847 1,818
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,392 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,107

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7135: Install occupancy sensors $6,050 $2,475 $4,518
43,315
kWh
$1,532
-
kW-mo/yr
- - -
02 2.4133: Use most efficient type of electric motors $5,083 $2,300 $4,425
42,423
kWh
$658
-
kW-mo/yr
- - -
03 2.7231: Use radiant heater for spot heating $4,570 $9,000 - - $4,570
-
MMBtu
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $4,078 $40 $3,550
34,022
kWh
$528
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,746 $400 $3,261
31,269
kWh
$485
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,446 $563 $2,129
20,412
kWh
$317
-
kW-mo/yr
- - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,390 $50 $2,081
19,954
kWh
$309
-
kW-mo/yr
- - -
08 2.4221: Install compressor air intakes in coolest locations $2,294 $2,500 $1,997
19,202
kWh
$297
-
kW-mo/yr
- - -
09 2.3132: Recharge batteries on during off-peak demand periods $1,161 $50 - $1,161
-
kW-mo/yr
- - -
10 2.2437: Recover waste heat from equipment $963 $3,000 $838
8,035
kWh
$125
-
kW-mo/yr
- - -
11 2.3137: Use power during off-peak periods $829 $50 - $829
-
kW-mo/yr
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $782 $425 $521
4,993
kWh
$55
-
kW-mo/yr
- $86 $120
TOTAL RECOMMENDED $34,392 $20,853 $23,320
223,625
kWh
$6,296
-
kW-mo/yr
$4,570
-
MMBtu
$86 $120
TOTAL IMPLEMENTED $18,107 $6,163 $14,854
142,412
kWh
$3,047
-
kW-mo/yr
- $86 $120
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs