ITAC Assessment: BD0473
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ITAC Assessment: BD0473
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Assessment Year 2016
Principal Product Specialty paper products
NAICS 322121: Paper (except Newsprint) Mills
SIC 2621: Paper Mills
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 250,000
ft2
Annual Production 10,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $472,123 9,048,865
kWh
Electricity Demand $74,500 20,718
kW-mo/yr
Electricity Fees $6,108 -
Natural Gas $579,987 97,787
MMBtu
LPG $7,700 497
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $150,378 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $86,449

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2113: Repair or replace steam traps $80,322 $10,300 - - $80,322
-
MMBtu
- - -
02 2.1221: Replace obsolete burners with more efficient ones $28,176 $50,000 - - $28,176
-
MMBtu
- - -
03 2.4133: Use most efficient type of electric motors $21,188 $60,260 $18,660
360,225
kWh
$2,528
-
kW-mo/yr
- - - -
04 2.7135: Install occupancy sensors $4,714 $1,650 $4,211
81,290
kWh
$503
-
kW-mo/yr
- - - -
05 2.8227: Adjust / maintain fork lift trucks for most efficient operation $3,820 $15,000 $(-3,232.0)
(-62,400)
kWh
$(-648.0)
-
kW-mo/yr
- $7,700
-
MMBtu
- -
06 2.4314: Use synthetic lubricant $2,870 $1,000 $2,532
48,878
kWh
$338
-
kW-mo/yr
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,273 $25 $2,005
37,800
kWh
$268
-
kW-mo/yr
- - - -
08 2.7134: Use photocell controls $2,036 $6,825 $1,755
33,871
kWh
$281
-
kW-mo/yr
- - - -
09 2.4221: Install compressor air intakes in coolest locations $1,722 $1,000 $1,519
29,327
kWh
$203
-
kW-mo/yr
- - - -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,414 $2,000 $1,247
24,066
kWh
$167
-
kW-mo/yr
- - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,387 $414 $1,120
21,620
kWh
$149
-
kW-mo/yr
- - $14 $104
12 2.7142: Utilize higher efficiency lamps and/or ballasts $456 $400 $241
4,660
kWh
$23
-
kW-mo/yr
- - $80 $112
TOTAL RECOMMENDED $150,378 $148,874 $30,058
579,337
kWh
$3,812
-
kW-mo/yr
$108,498
-
MMBtu
$7,700
-
MMBtu
$94 $216
TOTAL IMPLEMENTED $86,449 $14,114 $5,140
99,224
kWh
$677
-
kW-mo/yr
$80,322
-
MMBtu
- $94 $216
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs