ITAC Assessment: BD0470
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ITAC Assessment: BD0470
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Assessment Year 2015
Principal Product Toroidal Reels, Agricultural Equipment Parts
NAICS 333132: Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533: Oil and Gas Field Machinery and Equipment
Sales Range $5
M
to 10
M
# of Employees 64
Plant Area 110,000
ft2
Annual Production 0
units
Production Hrs. Annual 3,456
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $123,881 1,915,931
kWh
Electricity Demand $29,967 5,338
kW-mo/yr
Electricity Fees $902 -
Natural Gas $39,740 6,570
MMBtu
LPG $29,101 1,047
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,699 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1321: Replace fossil fuel equipment with electrical equipment $26,090 $30,000 $(-3,011.0)
(-43,200)
kWh
- $29,101
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,593 $7,220 $1,993
30,797
kWh
$600
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,298 $5,241 $1,767
27,316
kWh
$531
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,232 $500 $1,716
26,478
kWh
$516
-
kW-mo/yr
- - -
05 2.4133: Use most efficient type of electric motors $1,984 $2,500 $1,525
23,577
kWh
$459
-
kW-mo/yr
- - -
06 2.7134: Use photocell controls $1,063 $950 $605
9,349
kWh
$342
-
kW-mo/yr
- $66 $50
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,041 $20 $800
12,359
kWh
$241
-
kW-mo/yr
- - -
08 2.4221: Install compressor air intakes in coolest locations $997 $450 $766
11,840
kWh
$231
-
kW-mo/yr
- - -
09 2.7135: Install occupancy sensors $911 $1,575 $516
7,971
kWh
$297
-
kW-mo/yr
- $56 $42
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $305 $450 $218
3,393
kWh
$87
-
kW-mo/yr
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $185 $200 $129
1,997
kWh
$15
-
kW-mo/yr
- $17 $24
TOTAL RECOMMENDED $39,699 $49,106 $7,024
111,877
kWh
$3,319
-
kW-mo/yr
$29,101
-
MMBtu
$139 $116
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs