| Assessment Year | 2015 |
|---|---|
| Principal Product | Overhead Door Panels |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $10 M to 50M |
| # of Employees | 35 |
| Plant Area |
93,000
ft2
|
| Annual Production | 21,600
pieces
|
| Production Hrs. Annual | 4,871
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $72,713 | 1,283,187 |
kWh
|
$0.057 |
| Electricity Demand | $17,639 | 3,487 |
kW-mo/yr
|
$5.06 |
| Electricity Fees | $2,599 | - |
|
- |
| Natural Gas | $72,785 | 10,972 |
MMBtu
|
$6.63 |
| LPG | $4,567 | 260 |
MMBtu
|
$17.57 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $14,837 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,761 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8227: Adjust / maintain fork lift trucks for most efficient operation | $2,898 | $4,090 | - | - |
$(-1,738.0)
-
MMBtu
|
$4,636
-
MMBtu
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,562 | $4,770 |
$2,099
37,009
kWh
|
$463
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $2,198 | $750 |
$1,697
29,934
kWh
|
$501
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $761 | $455 |
$622
10,961
kWh
|
$139
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $681 | $20 |
$558
9,850
kWh
|
$123
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $623 | $700 |
$511
9,014
kWh
|
$112
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $591 | $1,000 | - | - |
$591
-
MMBtu
|
- | - | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $290 | $1,000 |
$238
4,197
kWh
|
$52
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $177 | $176 |
$113
1,997
kWh
|
$14
-
kW-mo/yr
|
- | - | $23 | - | $27 | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $56 | $150 |
$45
802
kWh
|
$11
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 3.5218: Reuse / recycle/ sell rubber products | $4,000 | $100 | - | - | - | - | - | $4,000 | - | |
| TOTAL RECOMMENDED | $14,837 | $13,211 |
$5,883
103,764
kWh
|
$1,415
-
kW-mo/yr
|
$(-1,147.0)
-
MMBtu
|
$4,636
-
MMBtu
|
$23 | $4,000 | $27 | ||
| TOTAL IMPLEMENTED | $4,761 | $555 |
$622
10,961
kWh
|
$139
-
kW-mo/yr
|
- | - | - | $4,000 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs