ITAC Assessment: BD0467
ITAC logo
ITAC Assessment: BD0467
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2015
Principal Product Overhead door panels
NAICS 332321: Metal Window and Door Manufacturing
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 38
Plant Area 108,000
ft2
Annual Production 39,425
pieces
Production Hrs. Annual 4,871
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $64,511 1,136,069
kWh
Electricity Demand $15,511 3,061
kW-mo/yr
Electricity Fees $2,298 -
Natural Gas $63,669 9,670
MMBtu
LPG $5,303 302
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,965 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,689

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7221: Lower temperature during the winter season and vice-versa $18,594 $20 - - $18,594
-
MMBtu
- - -
02 2.8227: Adjust / maintain fork lift trucks for most efficient operation $3,531 $6,000 $(-1,772.0)
(-31,200)
kWh
- - $5,303
-
MMBtu
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,204 $7,793 $2,626
46,236
kWh
$578
-
kW-mo/yr
- - - -
04 2.7134: Use photocell controls $2,275 $600 $1,678
29,534
kWh
$513
-
kW-mo/yr
- - $14 $70
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,782 $600 $1,460
25,698
kWh
$322
-
kW-mo/yr
- - - -
06 2.4221: Install compressor air intakes in coolest locations $1,202 $1,500 $992
17,456
kWh
$210
-
kW-mo/yr
- - - -
07 2.7135: Install occupancy sensors $925 $450 $764
13,456
kWh
$161
-
kW-mo/yr
- - - -
08 2.7111: Reduce illumination to minimum necessary levels $707 $104 $580
10,213
kWh
$127
-
kW-mo/yr
- - - -
09 2.4133: Use most efficient type of electric motors $660 $840 $535
9,249
kWh
$125
-
kW-mo/yr
- - - -
10 2.2136: Install / repair insulation on steam lines $62 $110 - - $62
-
MMBtu
- - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $23 $80 $15
262
kWh
$8
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $32,965 $18,097 $6,878
120,904
kWh
$2,044
-
kW-mo/yr
$18,656
-
MMBtu
$5,303
-
MMBtu
$14 $70
TOTAL IMPLEMENTED $5,689 $1,754 $4,482
78,901
kWh
$1,123
-
kW-mo/yr
- - $14 $70
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs