| Assessment Year | 2015 |
|---|---|
| Principal Product | Extruded Plastic Filaments |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 30 |
| Plant Area |
30,000
ft2
|
| Annual Production | 4,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $318,831 | 5,989,681 |
kWh
|
$0.053 |
| Electricity Demand | $49,570 | 16,942 |
kW-mo/yr
|
$2.93 |
| Electricity Fees | $1,781 | - |
|
- |
| Natural Gas | $23,437 | 3,885 |
MMBtu
|
$6.03 |
| LPG | $25,000 | 916 |
MMBtu
|
$27.29 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $54,350 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $30,624 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $19,003 | $15,800 |
$17,670
332,142
kWh
|
$1,333
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.8227: Adjust / maintain fork lift trucks for most efficient operation | $11,592 | $36,000 |
$(-11,650.0)
(-219,000)
kWh
|
$(-1,758.0)
-
kW-mo/yr
|
- |
$25,000
-
MMBtu
|
- | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,541 | $8,170 |
$5,908
111,049
kWh
|
$446
-
kW-mo/yr
|
- | - | $87 | $100 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,192 | $15,910 |
$3,188
59,919
kWh
|
$900
-
kW-mo/yr
|
- | - | $47 | $57 | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,362 | $20 |
$3,796
71,352
kWh
|
$566
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7231: Use radiant heater for spot heating | $2,803 | $2,200 | - | - |
$2,803
-
MMBtu
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,559 | $8,515 |
$2,625
49,339
kWh
|
$198
-
kW-mo/yr
|
- | - | $329 | $(-593.0) | |
| 08 | 2.7447: Install vinyl strip / high speed / air curtain doors | $921 | $648 | - | - |
$921
-
MMBtu
|
- | - | - | |
| 09 | 2.7135: Install occupancy sensors | $899 | $1,275 |
$701
13,179
kWh
|
$198
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $777 | $1,000 |
$723
13,609
kWh
|
$54
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $701 | $25 |
$695
13,070
kWh
|
$6
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $54,350 | $89,563 |
$23,656
444,659
kWh
|
$1,943
-
kW-mo/yr
|
$3,724
-
MMBtu
|
$25,000
-
MMBtu
|
$463 | $(-436.0) | ||
| TOTAL IMPLEMENTED | $30,624 | $34,433 |
$27,599
518,779
kWh
|
$2,181
-
kW-mo/yr
|
$921
-
MMBtu
|
- | $416 | $(-493.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs