ITAC Assessment: BD0464
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ITAC Assessment: BD0464
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Assessment Year 2015
Principal Product Baked goods
NAICS 311919: Other Snack Food Manufacturing
SIC 2052: Cookies and Crackers
Sales Range $50
M
to 100
M
# of Employees 375
Plant Area 290,000
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $324,664 5,103,289
kWh
Electricity Demand $71,841 11,850
kW-mo/yr
Electricity Fees $10,199 -
Natural Gas $229,709 33,505
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,708 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,698

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2442: Preheat combustion air with waste heat $12,126 $18,000 $(-7,481.0)
(-117,629)
kWh
$(-976.0)
-
kW-mo/yr
$20,583
-
MMBtu
- -
02 2.4226: Use / purchase optimum sized compressor $11,746 $20,000 $10,390
163,374
kWh
$1,356
-
kW-mo/yr
- - -
03 2.1221: Replace obsolete burners with more efficient ones $9,022 $30,000 - - $9,022
-
MMBtu
- -
04 2.7135: Install occupancy sensors $6,685 $3,075 $5,659
88,976
kWh
$1,026
-
kW-mo/yr
- - -
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,866 $20 - $3,866
-
kW-mo/yr
- - -
06 2.4133: Use most efficient type of electric motors $2,364 $2,900 $2,081
32,723
kWh
$283
-
kW-mo/yr
- - -
07 2.4221: Install compressor air intakes in coolest locations $1,313 $750 $1,161
18,258
kWh
$152
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $996 $700 $550
8,655
kWh
$72
-
kW-mo/yr
- $153 $221
09 2.6214: Shut off pilots in standby equipment $590 $40 - - $590
-
MMBtu
- -
TOTAL RECOMMENDED $48,708 $75,485 $12,360
194,357
kWh
$5,779
-
kW-mo/yr
$30,195
-
MMBtu
$153 $221
TOTAL IMPLEMENTED $22,698 $26,765 $19,291
303,331
kWh
$2,817
-
kW-mo/yr
$590
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs