| Assessment Year | 2015 |
|---|---|
| Principal Product | Aluminum castings |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
107,100
ft2
|
| Annual Production | 4,613,000
lb
|
| Production Hrs. Annual | 4,620
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $309,009 | 6,079,477 |
kWh
|
$0.051 |
| Electricity Demand | $48,463 | 15,194 |
kW-mo/yr
|
$3.19 |
| Electricity Fees | $2,780 | - |
|
- |
| Natural Gas | $258,214 | 39,644 |
MMBtu
|
$6.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $50,345 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2424: Use heat in flue gases to preheat products or materials | $25,698 | $10,000 | - | - |
$25,698
-
MMBtu
|
- | - | - | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $3,918 | $4,000 | - | - |
$3,918
-
MMBtu
|
- | - | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $6,230 | $4,800 |
$4,123
81,642
kWh
|
- |
$2,107
-
MMBtu
|
- | - | - | |
| 04 | 2.3132: Recharge batteries on during off-peak demand periods | $828 | $40 | - |
$828
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,935 | $1,800 |
$1,627
32,227
kWh
|
$308
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $1,747 | $1,575 |
$1,361
26,937
kWh
|
$386
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $748 | $25 |
$629
12,458
kWh
|
$119
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $439 | $800 |
$369
7,311
kWh
|
$70
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $352 | $305 |
$185
3,662
kWh
|
$16
-
kW-mo/yr
|
- | - | $63 | $88 | |
| 10 | 3.5221: Recycle casting sand | $8,450 | $1,000 | - | - | - |
$8,450
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $50,345 | $24,345 |
$8,294
164,237
kWh
|
$1,727
-
kW-mo/yr
|
$31,723
-
MMBtu
|
$8,450
-
lb
|
$63 | $88 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs