| Assessment Year | 2015 |
|---|---|
| Principal Product | Switchgears, Controls, Power Generation Equipment |
| NAICS | 335311: Power, Distribution, and Specialty Transformer Manufacturing |
| SIC | 3612: Power, Distribution, and Specialty Transformers |
| Sales Range | $10 M to 50M |
| # of Employees | 140 |
| Plant Area |
160,000
ft2
|
| Annual Production | 500
pieces
|
| Production Hrs. Annual | 2,340
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $68,765 | 1,027,212 |
kWh
|
$0.067 |
| Electricity Fees | $943 | - |
|
- |
| Natural Gas | $60,758 | 8,953 |
MMBtu
|
$6.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $70,297 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,192 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $9,937 | $8,800 | - |
$9,937
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,640 | $300 |
$8,640
129,166
kWh
|
- | - | - | - | - | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,604 | $3,500 | - |
$8,604
-
MMBtu
|
- | - | - | - | - | |
| 04 | 2.1221: Replace obsolete burners with more efficient ones | $6,049 | $4,000 | - |
$6,049
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.1224: Replace boiler | $3,962 | $7,604 | - |
$3,962
-
MMBtu
|
- | - | - | - | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $2,511 | $1,400 |
$2,511
37,532
kWh
|
- | - | - | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $861 | $975 |
$861
12,870
kWh
|
- | - | - | - | - | - | |
| 08 | 2.1222: Install turbulators | $595 | $1,160 | - |
$595
-
MMBtu
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $396 | $325 |
$245
3,662
kWh
|
- | - | - | $63 | $88 | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $29 | $54 |
$29
435
kWh
|
- | - | - | - | - | - | |
| 11 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $15,189 | $2,000 | - | - |
$15,189
-
gal
|
- | - | - | - | |
| 12 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $7,464 | $6,000 | - | - | - |
$5,160
-
lb
|
- | - | $2,304 | |
| 13 | 3.5316: Contract a wood pallet recycling company | $6,060 | $300 | - | - | - |
$6,060
-
lb
|
- | - | - | |
| TOTAL RECOMMENDED | $70,297 | $36,418 |
$12,286
183,665
kWh
|
$29,147
-
MMBtu
|
$15,189
-
gal
|
$11,220
-
lb
|
$63 | $88 | $2,304 | ||
| TOTAL IMPLEMENTED | $37,192 | $24,204 |
$8,640
129,166
kWh
|
$28,552
-
MMBtu
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs