| Assessment Year | 2015 |
|---|---|
| Principal Product | Automotive belts |
| NAICS | 326220: Rubber and Plastics Hoses and Belting Manufacturing |
| SIC | 3052: Rubber and Plastics Hose and Belting |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
275,000
ft2
|
| Annual Production | 15,000,000
pieces
|
| Production Hrs. Annual | 6,480
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $305,087 | 5,275,499 |
kWh
|
$0.058 |
| Electricity Demand | $26,309 | 14,861 |
kW-mo/yr
|
$1.77 |
| Electricity Fees | $9,197 | - |
|
- |
| Natural Gas | $420,828 | 70,846 |
MMBtu
|
$5.94 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $75,669 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,533 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $38,137 | $30,000 | - | - |
$38,137
-
MMBtu
|
- | - | |
| 02 | 2.1133: Adjust burners for efficient operation | $11,376 | $1,000 | - | - |
$11,376
-
MMBtu
|
- | - | |
| 03 | 2.1222: Install turbulators | $5,742 | $1,500 | - | - |
$5,742
-
MMBtu
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,889 | $1,000 |
$3,696
64,622
kWh
|
$193
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7134: Use photocell controls | $2,850 | $900 |
$2,198
38,419
kWh
|
$234
-
kW-mo/yr
|
- | $261 | $157 | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $2,718 | $3,000 |
$(-968.0)
(-16,917)
kWh
|
$(-10.6)
-
kW-mo/yr
|
$3,697
-
MMBtu
|
- | - | |
| 07 | 2.2135: Repair and eliminate steam leaks | $1,986 | $1,600 | - | - |
$1,986
-
MMBtu
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,781 | $2,625 |
$1,685
29,451
kWh
|
$96
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,734 | $1,500 |
$1,648
28,805
kWh
|
$86
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,179 | $1,665 |
$1,115
19,500
kWh
|
$64
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $874 | $20 |
$831
14,527
kWh
|
$43
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.1123: Install automatic stack damper | $871 | $1,500 | - | - |
$871
-
MMBtu
|
- | - | |
| 13 | 2.2437: Recover waste heat from equipment | $1,229 | $1,500 | - | - |
$1,229
-
MMBtu
|
- | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $547 | $486 |
$289
5,045
kWh
|
$12
-
kW-mo/yr
|
- | $104 | $142 | |
| 15 | 2.7135: Install occupancy sensors | $526 | $675 |
$476
8,315
kWh
|
$50
-
kW-mo/yr
|
- | - | - | |
| 16 | 2.3132: Recharge batteries on during off-peak demand periods | $230 | $20 | - |
$230
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $75,669 | $48,991 |
$10,970
191,767
kWh
|
$997
-
kW-mo/yr
|
$63,038
-
MMBtu
|
$365 | $299 | ||
| TOTAL IMPLEMENTED | $23,533 | $7,651 |
$8,699
152,064
kWh
|
$808
-
kW-mo/yr
|
$13,362
-
MMBtu
|
$365 | $299 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs