ITAC Assessment: AM0651
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ITAC Assessment: AM0651
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Assessment Year 2014
Principal Product Automotive Chemicals
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 260
Plant Area 265,000
ft2
Annual Production 100,000,000
lb
Production Hrs. Annual 4,884
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $178,656 3,582,624
kWh
Electricity Demand $61,564 10,394
kW-mo/yr
Electricity Fees $1,629 -
Natural Gas $36,774 8,599
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,660 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,740

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.2437: Recover waste heat from equipment $8,615 $1,485 $6,790
130,615
kWh
$1,825
-
kW-mo/yr
- - - - -
02 2.2437: Recover waste heat from equipment $8,525 $400 $8,525
163,990
kWh
- - - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,180 $1,500 $1,715
33,300
kWh
$465
-
kW-mo/yr
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,745 $735 $220
4,170
kWh
$35
-
kW-mo/yr
- - $745 $745 -
05 2.1233: Analyze flue gas for proper air/fuel ratio $1,725 $500 - - - $1,725
-
MMBtu
- - -
06 2.7124: Make a practice of turning off lights when not needed $1,950 - $1,350
26,000
kWh
$600
-
kW-mo/yr
- - - - -
07 2.8121: Apply for tax-free status for energy purchases $3,630 $1,452 - - $726 - - - $2,904
08 2.2123: Insulate feedwater tank $290 $320 - - - $290
-
MMBtu
- - -
TOTAL RECOMMENDED $28,660 $6,392 $18,600
358,075
kWh
$2,925
-
kW-mo/yr
$726 $2,015
-
MMBtu
$745 $745 $2,904
TOTAL IMPLEMENTED $24,740 $4,620 $18,600
358,075
kWh
$2,925
-
kW-mo/yr
- $1,725
-
MMBtu
$745 $745 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs