ITAC Assessment: BD0460
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ITAC Assessment: BD0460
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Assessment Year 2015
Principal Product Machining of castings, forgings, assemblies
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 40
Plant Area 48,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 4,310
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $30,556 477,739
kWh
Electricity Demand $10,105 2,292
kW-mo/yr
Electricity Fees $2,971 -
Natural Gas $14,115 1,508
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $9,554 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,262

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1221: Replace obsolete burners with more efficient ones $1,989 $2,500 - - $1,989
-
MMBtu
- -
02 2.7135: Install occupancy sensors $2,713 $750 $2,184
34,133
kWh
$529
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,753 $500 $1,471
22,982
kWh
$282
-
kW-mo/yr
- - -
04 2.3132: Recharge batteries on during off-peak demand periods $741 $20 - $741
-
kW-mo/yr
- - -
05 2.7134: Use photocell controls $1,240 $375 $909
14,201
kWh
$331
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $263 $25 $221
3,448
kWh
$42
-
kW-mo/yr
- - -
07 2.4221: Install compressor air intakes in coolest locations $505 $500 $424
6,631
kWh
$81
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $350 $275 $210
2,996
kWh
$18
-
kW-mo/yr
- $52 $70
TOTAL RECOMMENDED $9,554 $4,945 $5,419
84,391
kWh
$2,024
-
kW-mo/yr
$1,989
-
MMBtu
$52 $70
TOTAL IMPLEMENTED $3,262 $1,045 $2,116
33,061
kWh
$1,146
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs