| Assessment Year | 2015 |
|---|---|
| Principal Product | Ice cream making machines |
| NAICS | 333241: Food Product Machinery Manufacturing |
| SIC | 3556: Food Products Machinery |
| Sales Range | $10 M to 50M |
| # of Employees | 160 |
| Plant Area |
101,859
ft2
|
| Annual Production | 30,000
units
|
| Production Hrs. Annual | 4,940
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $72,631 | 1,485,930 |
kWh
|
$0.049 |
| Electricity Demand | $29,778 | 4,559 |
kW-mo/yr
|
$6.53 |
| Electricity Fees | $3,522 | - |
|
- |
| Natural Gas | $30,324 | 3,571 |
MMBtu
|
$8.49 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $17,540 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,782 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,919 | $8,320 |
$2,958
60,607
kWh
|
$961
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,644 | $4,500 | - | - |
$2,644
-
MMBtu
|
- | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $2,046 | $3,300 | - | - |
$2,046
-
MMBtu
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,863 | $567 |
$1,406
28,809
kWh
|
$457
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.1221: Replace obsolete burners with more efficient ones | $1,848 | $5,000 | - | - |
$1,848
-
MMBtu
|
- | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $927 | $1,500 |
$(-93.7)
(-1,920)
kWh
|
$(-39.2)
-
kW-mo/yr
|
$1,060
-
MMBtu
|
- | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $804 | $900 |
$607
12,438
kWh
|
$197
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.1123: Install automatic stack damper | $791 | $1,500 | - | - |
$791
-
MMBtu
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $889 | $1,875 |
$658
13,480
kWh
|
$213
-
kW-mo/yr
|
- | $6 | $12 | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $677 | $500 |
$511
10,481
kWh
|
$166
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $325 | $40 | - |
$325
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7135: Install occupancy sensors | $236 | $375 |
$222
4,545
kWh
|
$14
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $215 | $900 |
$162
3,317
kWh
|
$53
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.4131: Size electric motors for peak operating efficiency | $181 | $5 |
$137
2,811
kWh
|
$44
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $175 | $480 |
$73
1,502
kWh
|
$24
-
kW-mo/yr
|
- | $40 | $38 | |
| TOTAL RECOMMENDED | $17,540 | $29,762 |
$6,640
136,069
kWh
|
$2,415
-
kW-mo/yr
|
$8,389
-
MMBtu
|
$46 | $50 | ||
| TOTAL IMPLEMENTED | $5,782 | $8,887 |
$4,364
89,416
kWh
|
$1,418
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs