| Assessment Year | 2008 |
|---|---|
| Principal Product | Fiberboard |
| NAICS | 321999: All Other Miscellaneous Wood Product Manufacturing |
| SIC | 2421: Sawmills and Planing Mills, General |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
196,000
ft2
|
| Annual Production | 860,000
thousand feet
|
| Production Hrs. Annual | 5,520
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $6,949,481 | 102,158,615 |
kWh
|
$0.068 |
| Electricity Demand | $546,875 | 197,992 |
kW-mo/yr
|
$2.76 |
| Natural Gas | $5,805,456 | 1,034,939 |
MMBtu
|
$5.61 |
| Wood | $788,600 | 631,000 |
MMBtu
|
$1.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $2,617,220 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $2,414,675 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Wood Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $192,300 | $174,034 |
$182,000
2,675,000
kWh
|
$10,300
-
kW-mo/yr
|
- | |
| 02 | 2.2135: Repair and eliminate steam leaks | $171,000 | $5,000 | - | - |
$171,000
-
MMBtu
|
|
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $41,905 | $105,000 |
$41,300
607,000
kWh
|
$605
-
kW-mo/yr
|
- | |
| 04 | 2.3411: Replace electric motors with back pressure steam turbines and use exhaust steam for process heat | $2,200,000 | $6,600,000 |
$2,404,300
35,391,300
kWh
|
$134,800
-
kW-mo/yr
|
$(-339,100.0)
-
MMBtu
|
|
| 05 | 2.2121: Increase amount of condensate returned | $9,200 | - | - | - |
$9,200
-
MMBtu
|
|
| 06 | 2.2136: Install / repair insulation on steam lines | $1,770 | $1,120 | - | - |
$1,770
-
MMBtu
|
|
| 07 | 2.4314: Use synthetic lubricant | $1,045 | - |
$950
11,000
kWh
|
$95
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $2,617,220 | $6,885,154 |
$2,628,550
38,684,300
kWh
|
$145,800
-
kW-mo/yr
|
$(-157,130.0)
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $2,414,675 | $6,711,120 |
$2,445,600
35,998,300
kWh
|
$135,405
-
kW-mo/yr
|
$(-166,330.0)
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Wood Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs