ITAC Assessment: BD0453
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ITAC Assessment: BD0453
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Assessment Year 2015
Principal Product Circuit Boards
NAICS 334418: Printed Circuit Assembly (Electronic Assembly) Manufacturing
SIC 3679: Electronic Components, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 60,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 4,810
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $107,645 2,192,003
kWh
Electricity Demand $20,657 4,641
kW-mo/yr
Electricity Fees $2,399 -
Natural Gas $12,385 1,594
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,245 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,860

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7232: Replace existing hvac unit with high efficiency model $15,619 $115,000 $13,815
281,360
kWh
- $1,804
-
MMBtu
- - -
02 2.7243: Improve air circulation with destratification fans / other methods $8,131 $1,000 - - $8,131
-
MMBtu
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,753 $8,550 $3,877
81,840
kWh
$876
-
kW-mo/yr
- - - -
04 2.4314: Use synthetic lubricant $3,554 $500 $2,674
54,470
kWh
$880
-
kW-mo/yr
- - - -
05 2.7134: Use photocell controls $1,020 $500 $647
13,175
kWh
$230
-
kW-mo/yr
- - $90 $53
06 2.4231: Reduce the pressure of compressed air to the minimum required $586 $20 $478
9,736
kWh
$108
-
kW-mo/yr
- - - -
07 2.4221: Install compressor air intakes in coolest locations $585 $250 $501
10,211
kWh
$84
-
kW-mo/yr
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $447 $470 $229
4,660
kWh
$28
-
kW-mo/yr
- - $81 $109
09 2.7135: Install occupancy sensors $349 $375 $288
5,868
kWh
$61
-
kW-mo/yr
- - - -
10 2.3132: Recharge batteries on during off-peak demand periods $160 $20 - $160
-
kW-mo/yr
- - - -
11 3.5315: Lease / purchase baler; sell cardboard to recycler $5,040 $6,500 - - - $5,040
-
lb
- -
TOTAL RECOMMENDED $40,245 $133,185 $22,510
461,320
kWh
$2,427
-
kW-mo/yr
$9,935
-
MMBtu
$5,040
-
lb
$171 $162
TOTAL IMPLEMENTED $22,860 $17,645 $7,570
157,049
kWh
$1,929
-
kW-mo/yr
$8,131
-
MMBtu
$5,040
-
lb
$81 $109
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs