ITAC Assessment: BD0452
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ITAC Assessment: BD0452
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Assessment Year 2014
Principal Product Plastic injection molded parts
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 37
Plant Area 27,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $136,869 1,805,800
kWh
Electricity Demand $13,476 4,868
kW-mo/yr
Electricity Fees $2,132 -
Natural Gas $9,068 1,287
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $17,716 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,430

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,825 $4,565 $2,641
34,828
kWh
$184
-
kW-mo/yr
- - - -
02 2.7135: Install occupancy sensors $2,841 $750 $2,583
34,082
kWh
$258
-
kW-mo/yr
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,830 $600 $2,708
32,087
kWh
$122
-
kW-mo/yr
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,291 $20 $2,182
28,780
kWh
$109
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,686 $1,310 $1,575
20,774
kWh
$111
-
kW-mo/yr
- - - -
06 2.7231: Use radiant heater for spot heating $909 $3,300 - - $909
-
MMBtu
- - -
07 2.4221: Install compressor air intakes in coolest locations $823 $300 $784
10,340
kWh
$39
-
kW-mo/yr
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $600 $435 $378
4,993
kWh
$19
-
kW-mo/yr
- $86 - $117
09 3.5316: Contract a wood pallet recycling company $2,911 $80 - - - - $2,911 -
TOTAL RECOMMENDED $17,716 $11,360 $12,851
165,884
kWh
$842
-
kW-mo/yr
$909
-
MMBtu
$86 $2,911 $117
TOTAL IMPLEMENTED $3,430 $1,035 $3,086
37,080
kWh
$141
-
kW-mo/yr
- $86 - $117
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs