ITAC Assessment: BD0451
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ITAC Assessment: BD0451
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Assessment Year 2014
Principal Product Plastic injection molded parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 82
Plant Area 50,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $106,310 1,978,228
kWh
Electricity Demand $22,419 4,995
kW-mo/yr
Electricity Fees $2,399 -
Natural Gas $4,617 577
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $67,846 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $12,189 $1,660 $8,239
154,033
kWh
$3,950
-
kW-mo/yr
- - -
02 2.7135: Install occupancy sensors $6,245 $825 $5,452
101,536
kWh
$793
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $283 $300 $159
2,663
kWh
$16
-
kW-mo/yr
$46 $62 -
04 2.4133: Use most efficient type of electric motors $10,440 $17,300 $9,518
177,912
kWh
$922
-
kW-mo/yr
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,993 $590 $2,157
40,342
kWh
$836
-
kW-mo/yr
- - -
06 2.4221: Install compressor air intakes in coolest locations $1,193 $500 $457
8,524
kWh
$736
-
kW-mo/yr
- - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,173 $20 $1,872
34,873
kWh
$301
-
kW-mo/yr
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $783 $100 $771
14,365
kWh
$12
-
kW-mo/yr
- - -
09 2.3131: Reschedule plant operations or reduce load to avoid peaks $9,993 $875 - $9,993
-
kW-mo/yr
- - -
10 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,470 $600 - $5,470
-
kW-mo/yr
- - -
11 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,720 $560 - $2,720
-
kW-mo/yr
- - -
12 2.3132: Recharge batteries on during off-peak demand periods $364 $20 - $364
-
kW-mo/yr
- - -
13 4.322: Eliminate old stock and modify inventory control $13,000 $2,000 - - - - $13,000
TOTAL RECOMMENDED $67,846 $25,350 $28,625
534,248
kWh
$26,113
-
kW-mo/yr
$46 $62 $13,000
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs