ITAC Assessment: BD0449
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ITAC Assessment: BD0449
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Assessment Year 2014
Principal Product Plastic Film
NAICS 326111: Plastics Bag and Pouch Manufacturing
SIC 2673: Plastics, Foil, and Coated Paper Bags
Sales Range $1
M
to 5
M
# of Employees 10
Plant Area 69,500
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $87,609 1,520,460
kWh
Electricity Demand $63,618 3,669
kW-mo/yr
Electricity Fees $1,220 -
Natural Gas $37,436 5,972
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $111,520 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $81,339

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2692: Use outside cold water source as a supply of cooling water $64,237 $1,500,000 $39,926
692,711
kWh
$24,311
-
kW-mo/yr
- - -
02 2.7231: Use radiant heater for spot heating $13,551 $16,500 $1,508
26,185
kWh
$3,676
-
kW-mo/yr
$8,367
-
MMBtu
- -
03 2.7134: Use photocell controls $12,784 $7,575 $4,313
74,873
kWh
$7,883
-
kW-mo/yr
- $504 $84
04 2.7122: Disconnect ballasts $9,963 $725 $6,191
107,490
kWh
$3,772
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $3,233 $750 $1,457
25,303
kWh
$1,776
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,491 $20 $1,548
26,882
kWh
$943
-
kW-mo/yr
- - -
07 2.3132: Recharge batteries on during off-peak demand periods $2,288 $40 - $2,288
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,827 $2,800 $1,119
19,429
kWh
$682
-
kW-mo/yr
- $9 $17
09 2.7142: Utilize higher efficiency lamps and/or ballasts $739 $600 $355
6,165
kWh
$204
-
kW-mo/yr
- $72 $108
10 2.4221: Install compressor air intakes in coolest locations $407 $700 $253
4,392
kWh
$154
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $111,520 $1,529,710 $56,670
983,430
kWh
$45,689
-
kW-mo/yr
$8,367
-
MMBtu
$585 $209
TOTAL IMPLEMENTED $81,339 $1,510,395 $46,906
813,895
kWh
$33,819
-
kW-mo/yr
- $513 $101
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs