| Assessment Year | 2014 |
|---|---|
| Principal Product | Food ingredients, ready-to-eat cereal |
| NAICS | 311230: Breakfast Cereal Manufacturing |
| SIC | 2043: Cereal Breakfast Foods |
| Sales Range | $50 M to 100M |
| # of Employees | 177 |
| Plant Area |
150,000
ft2
|
| Annual Production | 60,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $687,049 | 12,373,659 |
kWh
|
$0.056 |
| Electricity Demand | $149,117 | 27,740 |
kW-mo/yr
|
$5.38 |
| Electricity Fees | $13,840 | - |
|
- |
| Natural Gas | $430,167 | 115,334 |
MMBtu
|
$3.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $216,064 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $149,002 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1116: Improve combustion control capability | $51,953 | $95,000 | - | - |
$51,953
-
MMBtu
|
- | - | - | |
| 02 | 2.1222: Install turbulators | $18,699 | $5,000 | - | - |
$18,699
-
MMBtu
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,582 | $17,750 |
$12,075
217,560
kWh
|
$1,603
-
kW-mo/yr
|
- | - | $696 | $208 | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $14,011 | $10,000 | - | - |
$14,011
-
MMBtu
|
- | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $13,680 | $9,880 |
$12,076
217,591
kWh
|
$1,604
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.1221: Replace obsolete burners with more efficient ones | $13,135 | $30,000 | - | - |
$13,135
-
MMBtu
|
- | - | - | |
| 07 | 2.7135: Install occupancy sensors | $3,869 | $1,625 |
$2,999
54,032
kWh
|
$870
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $3,695 | $3,000 |
$(-648.0)
(-11,680)
kWh
|
$(-65.0)
-
kW-mo/yr
|
$4,408
-
MMBtu
|
- | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $2,990 | $1,000 |
$2,640
47,569
kWh
|
$350
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,621 | $120 |
$2,314
41,693
kWh
|
$307
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.3132: Recharge batteries on during off-peak demand periods | $2,517 | $45 | - |
$2,517
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $1,070 | $40 | - |
$1,070
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $668 | $600 |
$406
7,323
kWh
|
$54
-
kW-mo/yr
|
- | - | $86 | $122 | |
| 14 | 3.4114: Replace city water with recycled water via cooling tower | $61,924 | $25,000 |
$(-2,613.0)
(-47,073)
kWh
|
$(-305.0)
-
kW-mo/yr
|
- |
$65,842
-
Tgal
|
$(-1,000.0) | - | |
| 15 | 4.652: Replace existing equipment with more suitable substitutes | $10,650 | $30,000 | - | - | - | - | $10,650 | - | |
| TOTAL RECOMMENDED | $216,064 | $229,060 |
$29,249
527,015
kWh
|
$8,005
-
kW-mo/yr
|
$102,206
-
MMBtu
|
$65,842
-
Tgal
|
$10,432 | $330 | ||
| TOTAL IMPLEMENTED | $149,002 | $203,895 |
$29,548
532,395
kWh
|
$5,486
-
kW-mo/yr
|
$102,206
-
MMBtu
|
- | $11,432 | $330 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs