ITAC Assessment: BD0446
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ITAC Assessment: BD0446
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Assessment Year 2014
Principal Product Cold headed fasteners
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $5
M
to 10
M
# of Employees 30
Plant Area 37,000
ft2
Annual Production 130,000,000
pieces
Production Hrs. Annual 5,200
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $36,778 511,077
kWh
Electricity Demand $9,100 1,794
kW-mo/yr
Electricity Fees $457 -
Natural Gas $13,150 2,083
MMBtu
LPG $2,400 105
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $19,313 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7231: Use radiant heater for spot heating $4,810 $9,600 $813
11,291
kWh
$150
-
kW-mo/yr
$3,847
-
MMBtu
- -
02 2.4133: Use most efficient type of electric motors $3,881 $11,770 $3,339
46,370
kWh
$542
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,828 $600 $2,450
34,033
kWh
$378
-
kW-mo/yr
- - -
04 2.3132: Recharge batteries on during off-peak demand periods $2,214 $40 - $2,214
-
kW-mo/yr
- - -
05 2.7111: Reduce illumination to minimum necessary levels $2,189 $1,040 $1,495
20,767
kWh
$243
-
kW-mo/yr
- $361 $90
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,450 $1,420 $1,247
17,322
kWh
$203
-
kW-mo/yr
- - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,065 $20 $916
12,718
kWh
$149
-
kW-mo/yr
- - -
08 2.7135: Install occupancy sensors $510 $900 $317
4,405
kWh
$193
-
kW-mo/yr
- - -
09 2.4221: Install compressor air intakes in coolest locations $366 $800 $299
4,147
kWh
$67
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $19,313 $26,190 $10,876
151,053
kWh
$4,139
-
kW-mo/yr
$3,847
-
MMBtu
$361 $90
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs