| Assessment Year | 2014 |
|---|---|
| Principal Product | Rivets, specialty fasteners |
| NAICS | 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing |
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $10 M to 50M |
| # of Employees | 30 |
| Plant Area |
40,000
ft2
|
| Annual Production | 2,100,000,000
pieces
|
| Production Hrs. Annual | 5,200
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $117,992 | 1,680,516 |
kWh
|
$0.070 |
| Electricity Demand | $23,156 | 4,601 |
kW-mo/yr
|
$5.03 |
| Electricity Fees | $883 | - |
|
- |
| Natural Gas | $11,937 | 2,032 |
MMBtu
|
$5.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $59,606 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $27,211 | $32,460 |
$24,868
354,251
kWh
|
$2,343
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4224: Upgrade controls on compressors | $11,901 | $20 |
$10,212
145,470
kWh
|
$1,689
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,412 | $1,450 |
$4,819
68,644
kWh
|
$1,593
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7231: Use radiant heater for spot heating | $3,480 | $3,300 | - | - |
$3,480
-
MMBtu
|
- | - | |
| 05 | 2.7122: Disconnect ballasts | $2,662 | $880 |
$2,258
32,170
kWh
|
$404
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,203 | $1,000 |
$1,890
26,928
kWh
|
$313
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $2,063 | $1,000 | - | - |
$2,063
-
MMBtu
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,622 | $20 |
$1,435
20,438
kWh
|
$187
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $898 | $600 |
$771
10,980
kWh
|
$127
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7135: Install occupancy sensors | $734 | $900 |
$453
6,455
kWh
|
$281
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $420 | $310 |
$243
3,329
kWh
|
$28
-
kW-mo/yr
|
- | $69 | $80 | |
| TOTAL RECOMMENDED | $59,606 | $41,940 |
$46,949
668,665
kWh
|
$6,965
-
kW-mo/yr
|
$5,543
-
MMBtu
|
$69 | $80 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs