| Assessment Year | 2013 |
|---|---|
| Principal Product | Floor tile |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3996: Linoleum, Asphalted-Felt-Base, and Other Hard Surface Floor Coverings, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 236 |
| Plant Area |
397,844
ft2
|
| Annual Production | 231,137
thousand feet
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,352,485 | 44,176,597 |
kWh
|
$0.053 |
| Electricity Demand | $473,784 | 98,946 |
kW-mo/yr
|
$4.79 |
| Electricity Fees | $24,285 | - |
|
- |
| Natural Gas | $899,819 | 195,804 |
MMBtu
|
$4.60 |
| LPG | $97,200 | 3,864 |
MMBtu
|
$25.16 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $693,451 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $600,779 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4226: Use / purchase optimum sized compressor | $257,500 | $315,000 |
$257,500
4,831,144
kWh
|
- | - | - | - | - | |
| 02 | 2.1321: Replace fossil fuel equipment with electrical equipment | $77,861 | $384,000 |
$(-17,684.0)
(-331,776)
kWh
|
$(-1,655.0)
-
kW-mo/yr
|
- |
$97,200
-
MMBtu
|
- | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $63,332 | $57,300 |
$55,370
1,038,830
kWh
|
$7,962
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.1221: Replace obsolete burners with more efficient ones | $52,832 | $150,000 | - | - |
$52,832
-
MMBtu
|
- | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $47,432 | $30 |
$40,443
758,772
kWh
|
$6,989
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $46,324 | $10,000 |
$40,492
759,703
kWh
|
$5,832
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2113: Repair or replace steam traps | $42,432 | $1,600 | - | - |
$42,432
-
MMBtu
|
- | - | - | |
| 08 | 2.1241: Reduce excessive boiler blowdown | $19,230 | $25,000 | - | - |
$15,028
-
MMBtu
|
- | - | $4,202 | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $27,466 | $20,000 | - | - |
$27,466
-
MMBtu
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,975 | $34,500 |
$14,652
274,903
kWh
|
$2,532
-
kW-mo/yr
|
- | - | $304 | $487 | |
| 11 | 2.1213: Direct warmest air to combustion intake | $14,811 | $30,000 |
$(-443.0)
(-8,320)
kWh
|
$(-57.5)
-
kW-mo/yr
|
$15,311
-
MMBtu
|
- | - | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $14,591 | $25 |
$12,446
233,509
kWh
|
$2,145
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.1221: Replace obsolete burners with more efficient ones | $10,546 | $30,000 | - | - |
$10,546
-
MMBtu
|
- | - | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $674 | $550 |
$355
6,658
kWh
|
$44
-
kW-mo/yr
|
- | - | $115 | $160 | |
| 15 | 2.2136: Install / repair insulation on steam lines | $286 | $325 | - | - |
$286
-
MMBtu
|
- | - | - | |
| 16 | 2.7135: Install occupancy sensors | $159 | $32 |
$103
1,934
kWh
|
$25
-
kW-mo/yr
|
- | - | $24 | $7 | |
| TOTAL RECOMMENDED | $693,451 | $1,058,362 |
$403,234
7,565,357
kWh
|
$23,817
-
kW-mo/yr
|
$163,901
-
MMBtu
|
$97,200
-
MMBtu
|
$443 | $4,856 | ||
| TOTAL IMPLEMENTED | $600,779 | $644,362 |
$421,361
7,905,453
kWh
|
$25,529
-
kW-mo/yr
|
$148,590
-
MMBtu
|
- | $443 | $4,856 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs