| Assessment Year | 2013 |
|---|---|
| Principal Product | Metal finishing, sorting, and coating |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 160 |
| Plant Area |
160,000
ft2
|
| Annual Production | 60,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $249,199 | 4,602,704 |
kWh
|
$0.054 |
| Electricity Demand | $43,463 | 7,717 |
kW-mo/yr
|
$5.63 |
| Electricity Fees | $2,144 | - |
|
- |
| Natural Gas | $326,314 | 63,877 |
MMBtu
|
$5.11 |
| Fuel Oil #2 | $205,920 | 7,280 |
MMBtu
|
$28.29 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $339,958 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #2 Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.8226: Increase efficiency of trucks | $168,734 | $780,000 | - | - |
$(-37,186.0)
-
MMBtu
|
$205,920
-
MMBtu
|
|
| 02 | 2.7231: Use radiant heater for spot heating | $87,468 | $54,000 | - | - |
$87,468
-
MMBtu
|
- | |
| 03 | 2.1221: Replace obsolete burners with more efficient ones | $33,735 | $100,000 | - | - |
$33,735
-
MMBtu
|
- | |
| 04 | 2.1213: Direct warmest air to combustion intake | $19,574 | $15,000 |
$(-315.0)
(-5,824)
kWh
|
$(-68.0)
-
kW-mo/yr
|
$19,957
-
MMBtu
|
- | |
| 05 | 2.1221: Replace obsolete burners with more efficient ones | $7,315 | $20,000 | - | - |
$7,315
-
MMBtu
|
- | |
| 06 | 2.4133: Use most efficient type of electric motors | $6,643 | $10,000 |
$5,893
108,927
kWh
|
$750
-
kW-mo/yr
|
- | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $5,609 | $1,000 |
$4,910
90,764
kWh
|
$699
-
kW-mo/yr
|
- | - | |
| 08 | 2.1222: Install turbulators | $5,570 | $2,600 | - | - |
$5,570
-
MMBtu
|
- | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,532 | $20 |
$3,967
73,330
kWh
|
$565
-
kW-mo/yr
|
- | - | |
| 10 | 2.7135: Install occupancy sensors | $510 | $1,875 |
$268
4,960
kWh
|
$242
-
kW-mo/yr
|
- | - | |
| 11 | 2.3137: Use power during off-peak periods | $268 | $60 | - |
$268
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $339,958 | $984,555 |
$14,723
272,157
kWh
|
$2,456
-
kW-mo/yr
|
$116,859
-
MMBtu
|
$205,920
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #2 Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs