ITAC Assessment: BD0436
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ITAC Assessment: BD0436
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Assessment Year 2013
Principal Product Fasteners,mechanical assemblies,specialty coolants
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 130,000
ft2
Annual Production 300,000,000
lb
Production Hrs. Annual 2,210
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $33,500 559,730
kWh
Electricity Demand $13,124 2,702
kW-mo/yr
Electricity Fees $2,188 -
Natural Gas $14,635 2,101
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $8,596 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,974

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7231: Use radiant heater for spot heating $3,206 $6,300 - - $3,206
-
MMBtu
02 2.4224: Upgrade controls on compressors $2,974 $1,500 $3,029
50,569
kWh
$(-55.0)
-
kW-mo/yr
-
03 2.3132: Recharge batteries on during off-peak demand periods $1,260 $40 - $1,260
-
kW-mo/yr
-
04 2.6127: Maintain air filters by cleaning or replacement $918 $470 $52
867
kWh
$149
-
kW-mo/yr
$717
-
MMBtu
05 2.4231: Reduce the pressure of compressed air to the minimum required $238 $20 $206
3,442
kWh
$32
-
kW-mo/yr
-
TOTAL RECOMMENDED $8,596 $8,330 $3,287
54,878
kWh
$1,386
-
kW-mo/yr
$3,923
-
MMBtu
TOTAL IMPLEMENTED $2,974 $1,500 $3,029
50,569
kWh
$(-55.0)
-
kW-mo/yr
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs