ITAC Assessment: BD0433
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ITAC Assessment: BD0433
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Assessment Year 2013
Principal Product Personal Care Products
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2844: Perfumes, Cosmetics, and Other Toilet Preparations
Sales Range $50
M
to 100
M
# of Employees 325
Plant Area 273,000
ft2
Annual Production 80,000,000
pieces
Production Hrs. Annual 2,210
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $198,329 3,482,300
kWh
Electricity Demand $122,517 8,988
kW-mo/yr
Electricity Fees $408 -
Natural Gas $94,167 20,882
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,300 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,340

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $14,316 $21,450 $7,674
134,625
kWh
$6,642
-
kW-mo/yr
- - -
02 2.2437: Recover waste heat from equipment $4,907 $9,000 $(-94.0)
(-1,658)
kWh
$(-164.0)
-
kW-mo/yr
$5,165
-
MMBtu
- -
03 2.1213: Direct warmest air to combustion intake $4,679 $11,000 $(-184.0)
(-3,240)
kWh
$(-164.0)
-
kW-mo/yr
$5,027
-
MMBtu
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,619 $3,573 $2,195
38,511
kWh
$1,346
-
kW-mo/yr
- $43 $35
05 2.7135: Install occupancy sensors $3,381 $4,425 $2,290
40,180
kWh
$1,091
-
kW-mo/yr
- - -
06 2.4221: Install compressor air intakes in coolest locations $2,374 $1,000 $1,439
25,272
kWh
$935
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,418 $2,940 $694
12,168
kWh
$425
-
kW-mo/yr
- $419 $(-120.0)
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,387 $20 $841
14,766
kWh
$546
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $219 $411 $129
2,254
kWh
$79
-
kW-mo/yr
- $6 $5
TOTAL RECOMMENDED $36,300 $53,819 $14,984
262,878
kWh
$10,736
-
kW-mo/yr
$10,192
-
MMBtu
$468 $(-80.0)
TOTAL IMPLEMENTED $24,340 $32,819 $13,823
242,504
kWh
$10,129
-
kW-mo/yr
- $468 $(-80.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs