ITAC Assessment: BD0428
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ITAC Assessment: BD0428
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Assessment Year 2013
Principal Product Fabricated Metal Products
NAICS 333111: Farm Machinery and Equipment Manufacturing
SIC 3531: Construction Machinery and Equipment
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 77,648
ft2
Annual Production 1
units
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $200,851 2,080,800
kWh
Electricity Demand $35,251 6,344
kW-mo/yr
Electricity Fees $1,945 -
Natural Gas $22,506 3,972
MMBtu
LPG $43,896 1,628
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $96,705 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,687

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $33,115 $39,240 $29,210
302,608
kWh
$3,234
-
kW-mo/yr
- - $133 - $538 -
02 2.8227: Adjust / maintain fork lift trucks for most efficient operation $31,849 $76,000 $(-12,047.0)
(-124,800)
kWh
- - $43,896
-
MMBtu
- - - -
03 2.8114: Change rate schedules or other changes in utility service $18,262 $15,000 - - - - - - - $18,262
04 2.4231: Reduce the pressure of compressed air to the minimum required $4,563 $20 $4,108
42,554
kWh
$455
-
kW-mo/yr
- - - - - -
05 2.7135: Install occupancy sensors $4,430 $2,257 $3,506
36,320
kWh
$924
-
kW-mo/yr
- - - - - -
06 2.4221: Install compressor air intakes in coolest locations $1,903 $1,400 $1,713
17,742
kWh
$190
-
kW-mo/yr
- - - - - -
07 2.2437: Recover waste heat from equipment $1,310 $2,000 - - $1,310
-
MMBtu
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,273 $3,150 $1,171
12,131
kWh
$130
-
kW-mo/yr
- - - $140 $(-168.0) -
TOTAL RECOMMENDED $96,705 $139,067 $27,661
286,555
kWh
$4,933
-
kW-mo/yr
$1,310
-
MMBtu
$43,896
-
MMBtu
$133 $140 $370 $18,262
TOTAL IMPLEMENTED $52,687 $56,240 $29,210
302,608
kWh
$3,234
-
kW-mo/yr
$1,310
-
MMBtu
- $133 - $538 $18,262
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs